Bio-Based Flexible PVC Compounds for Healthcare and Specialty Applications

SUPERKLEEN® by Alphagary is a line of flexible PVC compounds formulated with non-phthalate, bio-based plasticizers, aiming to provide a more renewable alternative to fossil fuel-plasticized products. These compounds are designed for extrusion and molding applications, providing the same feel, flexibility, and ease of processing as conventional vinyl compounds. SUPERKLEEN® is ideal for healthcare, food-contact, and other specialty applications where performance and sustainability are paramount.

Why SUPERKLEEN®

Why SUPERKLEEN®

SUPERKLEEN® compounds support sustainability goals through the use of bio-based plasticizers, without compromising performance or processability. Formulated with FDA-sanctioned ingredients under Title 21 CFR, they are designed to pass USP Class VI Biocompatibility and Cytotoxicity requirements. Compounds are flexible (ranging from 53A to 90A) providing the necessary elasticity for product design.

 

 

Characteristics and Properties

SUPERKLEEN® compounds are engineered to deliver high performance while supporting sustainability goals through the use of bio-based, non-phthalate plasticizers. These flexible PVC materials maintain the same processing efficiency, clarity, and softness as conventional vinyl compounds, making them a drop-in alternative for a wide range of regulated applications. Key characteristics and properties include:​

  • Bio-Based Plasticizers: Utilizes non-phthalate, bio-based.
  • Regulatory Compliance: Formulated with FDA-sanctioned ingredients and designed to meet USP Class VI Biocompatibility and Cytotoxicity standards.
  • Versatile Processing: Suitable for both extrusion and molding applications, accommodating a range of manufacturing processes.
  • Hardness Range: Available in various hardness levels from 53A to 90A, catering to diverse application needs.
  • Sterilization Compatibility: Suitable for common sterilization methods, including EtO, autoclave, and radiation (“R” grades).

Markets and Applications

Healthcare

Healthcare

SUPERKLEEN® compounds are used in the healthcare industry when manufacturers are seeking flexible PVC materials formulated with bio-based plasticizers.  These compounds are well suited for devices that require sterilization and consistent, reliable performance. Applications include:

  • Medical tubing
  • Skin contact products
Specialty Applications

Specialty Applications

Beyond healthcare, SUPERKLEEN® compounds are utilized in specialty applications where flexibility and durability are essential. Their customizable properties make them suitable for unique product requirements. Applications include:

  • Animal identification tags
  • Agricultural protection and treatment components
  • Custom molded parts
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